🏭 Industrial H₂ Generation

On-Site PEM Electrolysis for
Industrial H₂ Fueling

Stop buying hydrogen from tube trailers. Nel Hydrogen’s S, H, and C Series PEM electrolyzers produce 99.999% pure H₂ on demand — at the scale you need, at the pressure dispensing systems require, with zero supply chain dependency.

1,140
SCF/h maximum C Series output
435 psig
output pressure, C Series
99.999%
H₂ purity from PEM electrolysis
0
tube trailer deliveries needed

What On-Site H₂ Generation Enables

From a single fuel cell forklift bay to a high-throughput public fueling corridor, Nel’s PEM electrolyzer platform scales to match your operation — and grows with it.

🚗

H₂ Vehicle Fueling Stations

Produce H₂ on-site for fuel cell electric vehicle dispensing. Eliminate dependence on hydrogen delivery logistics. The C Series supports high-throughput stations serving passenger vehicles, transit buses, and Class 8 trucks.

Output40–1,140 SCF/h
Pressure200–435 psig
SeriesH & C
H Series · C Series
🛴

Fuel Cell Forklift Fueling

Replace lead-acid battery charging rooms with a compact H₂ fueling station. Fuel cell forklifts refuel in 3 minutes, operate for a full shift, and outperform batteries in cold-storage environments where SLI’s Gulf Coast customers compete.

Output10–228 SCF/h
Pressure200–218 psig
SeriesS & H
S Series · H Series
🏭

Industrial Process H₂ Supply

Displace tube trailer deliveries for continuous industrial H₂ consumption: heat treatment atmospheres, chemical synthesis, float glass, electronics manufacturing, and food-grade hydrogenation. The C Series matches tube trailer volumes at a fraction of the long-term cost.

Output380–1,140 SCF/h
Pressure435 psig
SeriesC
C Series

Port & Heavy Equipment Fueling

Gulf Coast ports and logistics hubs are early adopters of fuel cell yard trucks, reach stackers, and port tractors. On-site H₂ generation eliminates the complexity of delivering hydrogen to a working port environment.

Output228–1,140 SCF/h
Pressure218–435 psig
SeriesH & C
H Series · C Series

Choose the Series That Matches Your Scale

S Series

Compact & Air-Cooled

Right-sized for small fueling stations, pilot programs, and single-shift forklift fleets

  • ModelsS10, S20, S40
  • Output Range10–40 SCF/h
  • Output Pressure200 psig
  • CoolingAir-cooled
  • Daily Capacity~1.25–5 kg/day
S10 S20 S40
H Series

Scalable & Field-Upgradeable

Mid-range liquid-cooled platform that grows with your fleet — upgrade from H2 to H6 in the field

  • ModelsH2, H4, H6
  • Output Range76–228 SCF/h
  • Output Pressure218 psig
  • CoolingLiquid-cooled
  • Daily Capacity~9.5–28.5 kg/day
H2 H4 H6
C Series

High-Capacity Dual-Enclosure

Maximum output and pressure for high-throughput stations, tube trailer displacement, and industrial supply

  • ModelsC10, C20, C30
  • Output Range380–1,140 SCF/h
  • Output Pressure435 psig
  • EnclosureDual-enclosure
  • Daily Capacity~47.5–143 kg/day
C10 C20 C30

On-Site Production for H₂ Fueling Infrastructure

A hydrogen fueling station that relies on tube trailer deliveries faces a fundamental bottleneck: the cost, lead time, and logistics complexity of the delivery schedule. On-site PEM electrolysis eliminates the supply chain entirely. The electrolyzer produces H₂ continuously from water and electricity, feeds it to a buffer storage bank, and the dispenser draws from storage at whatever rate vehicles require.

For light-duty FCEV passenger stations, the Nel H Series delivers 76–228 SCF/h — sufficient for stations serving 5–20 vehicles per day. For high-throughput corridors handling transit buses, class 6–8 trucks, or fleet depots, the C Series produces up to 1,140 SCF/h (approximately 143 kg/day) at 435 psig — high enough pressure to feed a booster compressor or fill cascade storage directly.

  • Fleet depot stations: private fueling for FCEV company fleets, transit agencies, and logistics operators
  • Public retail stations: serve light-duty FCEVs (Toyota Mirai, Hyundai Nexo, Honda CR-V e:FCEV)
  • Heavy-duty fueling: Class 8 fuel cell trucks require high-flow, high-pressure dispensing
  • Transit bus depots: predictable overnight fueling schedules match steady electrolyzer output
  • Airport ground support: H₂ for ground service equipment and terminal shuttles
The H Series grows with your station. Start with the H2 model (76 SCF/h, ~9.5 kg/day) and upgrade to H4 or H6 in the field as demand grows — without replacing the electrolyzer chassis. SLI can plan the full upgrade pathway from day one.

Electrifying Your Forklift Fleet Without Charging Rooms

Fuel cell forklifts are one of the most compelling industrial hydrogen applications in North America today. Unlike lead-acid battery forklifts — which require dedicated charging rooms, opportunity charging windows, and battery swap logistics — fuel cell forklifts refuel in under 3 minutes and return to full-shift performance every time. They maintain constant power output throughout the shift and perform as well in cold-storage environments (-40°C) as they do at ambient temperature.

The operational case is strongest for multi-shift operations where battery change-outs create downtime, and for cold-storage and food distribution facilities where battery performance degrades sharply. Gulf Coast distribution centers, cold-chain logistics operators, and port facilities are ideal candidates. The Nel S and H Series supply the fueling station: S40 serves fleets under 10–15 forklifts per shift; H Series scales to larger operations.

  • 3-minute refuel vs. 30–45 minute battery swap or 8-hour charging cycle
  • Full power output maintained throughout the entire shift — no end-of-shift performance degradation
  • Cold-storage performance: fuel cells operate normally at −40°C where batteries lose 20–40% capacity
  • Eliminate charging room: recover floor space, remove ventilation and electrical infrastructure costs
  • Lower total cost of ownership over 5–10 year fleet lifecycle vs. battery replacement cycles
  • Compatible with Toyota, Hyster-Yale, Jungheinrich, and Crown fuel cell forklift platforms
Sizing your fueling station. Each fuel cell forklift uses approximately 1–2 kg H₂ per shift. A 20-forklift single-shift operation needs roughly 20–40 kg/day — matched by the Nel H4 to H6 range. SLI provides load analysis and station sizing as part of the project scoping process.

Displacing Tube Trailers with On-Site PEM Production

Industrial hydrogen consumers in the Gulf Coast region — heat treaters, glass manufacturers, chemical processors, electronics fabs, and food producers — have historically relied on liquid hydrogen dewars or high-pressure tube trailers delivered on a recurring schedule. That model carries inherent risks: price exposure tied to hydrogen spot markets, delivery delays, supplier consolidation, and the logistical overhead of managing a hazardous material delivery program.

The Nel C Series changes the economic equation. At 380–1,140 SCF/h and 435 psig output pressure, a C30 electrolyzer produces up to 143 kg/day — sufficient to displace a weekly tube trailer delivery for many mid-size industrial consumers. The capital cost pays back through eliminated delivery fees, reduced waste from unused tube trailer heel gas, and protection against hydrogen supply cost volatility.

  • Metal heat treatment: bright annealing, sintering, and brazing atmospheres require pure, dry H₂
  • Float glass: H₂ protective atmosphere in the tin bath prevents surface oxidation
  • Electronics: H₂ for wafer cleaning, epitaxial deposition, and furnace atmospheres
  • Chemical synthesis: hydrogenation reactions, ammonia production feedstock
  • Food processing: edible oil hydrogenation requiring food-grade 99.999% purity H₂
  • Power generation: H₂ cooling for large generator stator windings
Houston advantage. SLI is based in Houston — the center of the U.S. Gulf Coast industrial hydrogen corridor. We understand the regulatory, permitting, and infrastructure context of industrial H₂ projects in Texas and the surrounding South Central region, and provide local application engineering and post-installation support.

Production Specifications by Application

Daily H₂ requirements and recommended Nel Hydrogen models by application scale. Contact SLI for site-specific load analysis and system sizing.

Application Daily H₂ Demand Output Rate Pressure Nel Series
Small forklift fleet (5–15 units, 1 shift) 5–15 kg/day 40–120 SCF/h 200 psig S40 / H2
Medium forklift fleet (20–50 units, 2 shifts) 40–100 kg/day 304–760 SCF/h 218–435 psig H4–H6 / C10
Light-duty FCEV fueling station 10–30 kg/day 76–228 SCF/h 218 psig H Series
High-volume / heavy-duty fueling station 50–143 kg/day 380–1,140 SCF/h 435 psig C Series
Industrial process (heat treat / glass) 50–100 kg/day 380–760 SCF/h 435 psig C10 / C20
Tube trailer displacement (full cycle) 95–143 kg/day 760–1,140 SCF/h 435 psig C20 / C30
Port yard tractors / heavy equipment 30–80 kg/day 228–608 SCF/h 218–435 psig H6 / C10

Six Reasons to Stop Buying Delivered H₂

Tube trailers and liquid dewars are a legacy procurement model. On-site generation changes the economics, the risk profile, and the operational simplicity of industrial hydrogen supply.

💰

Eliminate Delivery Cost & Overhead

Tube trailer hydrogen pricing includes production, compression, transportation, and supplier margin. On-site PEM electrolysis converts water and electricity into H₂ — removing every intermediary cost from your supply chain.

🛡️

No Supply Chain Dependency

Hydrogen supply disruptions — from plant outages, natural disasters, or logistics failures — have idled industrial operations and fueling stations. On-site generation means your supply is where you are, controlled by you.

📈

Field-Upgradeable Capacity

The Nel H Series is designed from the ground up to be upgraded in the field — start with an H2 and increase to H4 or H6 without replacing the system. Match your capital expenditure to current demand, not projected peak demand.

🍃

Green H₂ with Renewable Power

Pair a Nel electrolyzer with solar, wind, or grid renewable power and your H₂ production carries a zero-carbon footprint. This unlocks green hydrogen incentives, sustainability reporting benefits, and Scope 3 emissions reductions for your customers.

99.999% Purity from Water

PEM electrolysis produces 99.999% pure H₂ as the primary output — no purification train required for most applications. Food-grade, industrial-grade, and fuel-cell-grade hydrogen from the same platform.

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Gulf Coast & South Central Support

SLI is based in Houston with direct access to the industrial and logistics corridor along the Gulf Coast. We provide local application engineering, permitting guidance, and ongoing service support for every Nel installation in our territory.

On-Site H₂ Across the Gulf Coast Industrial Economy

Nel Hydrogen PEM electrolyzers serve every industry that consumes hydrogen as a process gas, fuel, or energy carrier.

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Fuel Cell Vehicles

Toyota Mirai, Hyundai Nexo, Honda CR-V FCEV, and Class 8 fuel cell trucks from Nikola, Hyzon, and PACCAR

🛴

FC Forklifts

Toyota 8-Series, Hyster H2-Ready, Crown FC Series, and Plug Power GenDrive fuel cell forklift platforms

🔥

Metal Heat Treatment

Bright annealing, hydrogen sintering, controlled-atmosphere brazing, and diffusion bonding furnace atmospheres

🪟

Float Glass

H₂ / N₂ protective atmosphere in the molten tin bath to prevent tin surface oxidation during glass ribbon forming

💻

Electronics & Semiconductors

Wafer cleaning, epitaxial CVD, diffusion furnace atmospheres, and reducing anneal processes in semiconductor fabs

🍞

Food Processing

Edible oil and fat hydrogenation requiring food-grade 99.999% H₂; modified atmosphere packaging for perishables

Port & Logistics

Fuel cell yard trucks, reach stackers, and port tractors at Gulf Coast container terminals and intermodal facilities

Power Generation

H₂ cooling for large synchronous generator stator windings; stationary fuel cell backup power for critical facilities

Ready to Produce H₂ On-Site?

Tell us your daily demand, application, and site location — we’ll size the right Nel Hydrogen system and walk you through the project from concept to commissioning.