📍 League City, TX  |  Serving the Gulf Coast & Beyond
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🏭 Industrial H₂ Generation

On-Site PEM Electrolysis for
Industrial H₂ Fueling

Stop buying hydrogen from tube trailers. Nel Hydrogen’s S, H, and C Series PEM electrolyzers produce 99.999% pure H₂ on demand — at the scale you need, at up to 435 psig to feed storage and booster compressors, with zero supply chain dependency.

1,140
SCF/h maximum C Series output
435 psig
output pressure, C Series
99.999%
H₂ purity from PEM electrolysis
0
tube trailer deliveries needed

What Does Delivered Hydrogen Really Cost You?

Enter what you pay today — gas, rental, and delivery charges. We’ll show your true cost per kilogram, the Nel electrolyzer sized to your demand, and what the same hydrogen costs in electricity on site.

How do you buy hydrogen today?
$
$
$
All the line items besides gas and rental. Left at $0 in the example.
$
U.S. industrial average (EIA, July 2026). Texas averaged $0.071.

Example numbers — replace them with your own bill. Cylinder price ($58.05, industrial grade, 261 cu ft) and first-year rental rate ($0.27/day) from Penn State General Stores’ online price list (accessed October 2026). Tube-trailer price ($0.04/cu ft) is Red Ball Oxygen’s online list price for a hydrogen mini tube trailer, October 2026. Electricity rates are EIA averages for the industrial sector, July 2026 (preliminary). Electrolyzer power figures are system values from Nel Hydrogen’s S, H and C Series spec sheets (beginning of life).

Enter how much hydrogen you use, what you pay and your electricity rate, and your results will appear here.

What On-Site H₂ Generation Enables

From a single fuel cell forklift bay to a multi-unit fleet fueling depot, Nel’s PEM electrolyzer platform scales to match your operation — and grows with it.

🚗

H₂ Vehicle Fueling Stations

Produce H₂ on-site for fuel cell electric vehicle dispensing. Eliminate dependence on hydrogen delivery logistics. The C Series — alone or in multiples — supports larger depots serving transit buses and Class 8 trucks.

Output76–1,140 SCF/h
Pressure218–435 psig
SeriesH & C
H Series · C Series
🛴

Fuel Cell Forklift Fueling

Replace lead-acid battery charging rooms with a compact H₂ fueling station. Fuel cell forklifts refuel in 3 minutes, operate for a full shift, and outperform batteries in cold-storage environments where SLI’s Gulf Coast customers compete.

Output10–1,140 SCF/h
Pressure200–435 psig
SeriesS, H & C
S · H · C Series
🏭

Industrial Process H₂ Supply

Displace tube trailer deliveries for continuous industrial H₂ consumption: heat treatment atmospheres, chemical synthesis, float glass, electronics manufacturing, and food-grade hydrogenation. The C Series matches tube trailer volumes at a fraction of the long-term cost.

Output380–1,140 SCF/h
Pressure435 psig
SeriesC
C Series
⛵

Port & Heavy Equipment Fueling

Gulf Coast ports and logistics hubs are early adopters of fuel cell yard trucks, reach stackers, and port tractors. On-site H₂ generation eliminates the complexity of delivering hydrogen to a working port environment.

Output228–1,140 SCF/h
Pressure218–435 psig
SeriesH & C
H Series · C Series

Choose the Series That Matches Your Scale

S Series

Compact & Air-Cooled

Right-sized for pilot programs, small process loads, and one- or two-truck forklift pilots

  • ModelsS10, S20, S40
  • Output Range10–40 SCF/h
  • Output Pressure200 psig
  • CoolingAir-cooled
  • Daily Capacity0.58–2.27 kg/day
S10 S20 S40
H Series

Scalable & Field-Upgradeable

Mid-range liquid-cooled platform that grows with your fleet — upgrade from H2 to H6 in the field

  • ModelsH2, H4, H6
  • Output Range76–228 SCF/h
  • Output Pressure218 psig
  • CoolingLiquid-cooled
  • Daily Capacity4.3–12.9 kg/day
H2 H4 H6
C Series

High-Capacity Dual-Enclosure

Maximum output and pressure for fleet depots (single or multiple units), tube trailer displacement, and industrial supply

  • ModelsC10, C20, C30
  • Output Range380–1,140 SCF/h
  • Output Pressure435 psig
  • EnclosureDual-enclosure
  • Daily Capacity21.6–65 kg/day
C10 C20 C30

On-Site Production for H₂ Fueling Infrastructure

A hydrogen fueling station that relies on tube trailer deliveries faces a fundamental bottleneck: the cost, lead time, and logistics complexity of the delivery schedule. On-site PEM electrolysis eliminates the supply chain entirely. The electrolyzer produces H₂ continuously from water and electricity, feeds it to a buffer storage bank, and the dispenser draws from storage at whatever rate vehicles require.

For small fleet depots and pilot stations, the Nel H Series delivers 76–228 SCF/h (4.3–12.9 kg/day). For higher-throughput depots serving transit buses or class 6–8 trucks, the C Series produces up to 1,140 SCF/h (about 65 kg/day per unit, with multiple units for larger stations) at 435 psig — high enough to feed buffer storage and a booster compressor for dispensing.

  • Fleet depot stations: private fueling for FCEV company fleets, transit agencies, and logistics operators
  • Public retail stations: serve light-duty FCEVs (Toyota Mirai, Hyundai Nexo, Honda CR-V e:FCEV)
  • Heavy-duty fueling: Class 8 fuel cell trucks require high-flow, high-pressure dispensing
  • Transit bus depots: predictable overnight fueling schedules match steady electrolyzer output
  • Airport ground support: H₂ for ground service equipment and terminal shuttles
The H Series grows with your station. Start with the H2 model (76 SCF/h, about 4.3 kg/day) and upgrade to H4 or H6 in the field as demand grows — without replacing the electrolyzer chassis. SLI can plan the full upgrade pathway from day one.

Electrifying Your Forklift Fleet Without Charging Rooms

Fuel cell forklifts are one of the most compelling industrial hydrogen applications in North America today. Unlike lead-acid battery forklifts — which require dedicated charging rooms, opportunity charging windows, and battery swap logistics — fuel cell forklifts refuel in under 3 minutes and return to full-shift performance every time. They maintain constant power output throughout the shift and perform as well in cold-storage environments (-40°C) as they do at ambient temperature.

The operational case is strongest for multi-shift operations where battery change-outs create downtime, and for cold-storage and food distribution facilities where battery performance degrades sharply. Gulf Coast distribution centers, cold-chain logistics operators, and port facilities are ideal candidates. The Nel S, H and C Series supply the fueling station: the S40 (2.27 kg/day) suits a one- or two-truck pilot, the H Series (4.3–12.9 kg/day) supports roughly 2–12 trucks on a single shift (about half that on two shifts), and the C Series covers larger fleets.

  • 3-minute refuel vs. 30–45 minute battery swap or 8-hour charging cycle
  • Full power output maintained throughout the entire shift — no end-of-shift performance degradation
  • Cold-storage performance: fuel cells operate normally at −40°C where batteries lose 20–40% capacity
  • Eliminate charging room: recover floor space, remove ventilation and electrical infrastructure costs
  • Lower total cost of ownership over 5–10 year fleet lifecycle vs. battery replacement cycles
  • Compatible with Toyota, Hyster-Yale, Jungheinrich, and Crown fuel cell forklift platforms
Sizing your fueling station. Each fuel cell forklift uses approximately 1–2 kg H₂ per shift. A 20-forklift single-shift operation needs roughly 20–40 kg/day — a Nel C10 to C20 at full rated output (21.6–43.3 kg/day); with headroom for peaks and downtime, plan one size up. SLI provides load analysis and station sizing as part of the project scoping process.

Displacing Tube Trailers with On-Site PEM Production

Industrial hydrogen consumers in the Gulf Coast region — heat treaters, glass manufacturers, chemical processors, electronics fabs, and food producers — have historically relied on liquid hydrogen dewars or high-pressure tube trailers delivered on a recurring schedule. That model carries inherent risks: price exposure tied to hydrogen spot markets, delivery delays, supplier consolidation, and the logistical overhead of managing a hazardous material delivery program.

The Nel C Series changes the economic equation. At 380–1,140 SCF/h and 435 psig output pressure, a C30 electrolyzer produces up to 65 kg/day (about 27,500 cu ft) — enough to replace recurring tube-trailer deliveries for many mid-size industrial users. Use the cost calculator above to see where your site lands. The capital cost pays back through eliminated delivery fees, reduced waste from unused tube trailer heel gas, and protection against hydrogen supply cost volatility.

  • Metal heat treatment: bright annealing, sintering, and brazing atmospheres require pure, dry H₂
  • Float glass: H₂ protective atmosphere in the tin bath prevents surface oxidation
  • Electronics: H₂ for wafer cleaning, epitaxial deposition, and furnace atmospheres
  • Chemical synthesis: hydrogenation reactions, ammonia production feedstock
  • Food processing: edible oil hydrogenation requiring food-grade 99.999% purity H₂
  • Power generation: H₂ cooling for large generator stator windings
Houston advantage. SLI is based in Houston — the center of the U.S. Gulf Coast industrial hydrogen corridor. We understand the regulatory, permitting, and infrastructure context of industrial H₂ projects in Texas and the surrounding South Central region, and provide local application engineering and post-installation support — and we service Nel systems nationwide.

Production Specifications by Application

Daily H₂ requirements and recommended Nel Hydrogen models by application scale. Contact SLI for site-specific load analysis and system sizing.

Application Daily H₂ Demand Output Rate Pressure Nel Series
Small forklift fleet (5–15 units, 1 shift) 5–30 kg/day 88–529 SCF/h 218–435 psig H4–H6 / C10–C20
Medium forklift fleet (20–50 units, 2 shifts) 40–200 kg/day 705–3,527 SCF/h 435 psig C20 / multiple C30
Light-duty FCEV fueling station 10–30 kg/day 176–529 SCF/h 218–435 psig H6 / C10–C20
High-volume / heavy-duty fueling station 50+ kg/day 882+ SCF/h 435 psig C30 / multiple C Series
Industrial process (heat treat / glass) 21.6–43.3 kg/day 380–760 SCF/h 435 psig C10 / C20
Tube trailer displacement (full cycle) 43.3–65 kg/day 760–1,140 SCF/h 435 psig C20 / C30
Port yard tractors / heavy equipment 12–34 kg/day 212–599 SCF/h 218–435 psig H6 / C10–C20

Daily demand figures are planning ranges; forklift rows assume 1–2 kg per truck per shift. Output rates convert at 423 cu ft per kg of hydrogen. Series are matched at full rated output from Nel spec sheets — the cost calculator adds about 20% headroom for peaks and downtime, so it may suggest the next size up.

Six Reasons to Stop Buying Delivered H₂

Tube trailers and liquid dewars are a legacy procurement model. On-site generation changes the economics, the risk profile, and the operational simplicity of industrial hydrogen supply.

💰

Eliminate Delivery Cost & Overhead

Tube trailer hydrogen pricing includes production, compression, transportation, and supplier margin. On-site PEM electrolysis converts water and electricity into H₂ — removing every intermediary cost from your supply chain.

🛡️

No Supply Chain Dependency

Hydrogen supply disruptions — from plant outages, natural disasters, or logistics failures — have idled industrial operations and fueling stations. On-site generation means your supply is where you are, controlled by you.

📈

Field-Upgradeable Capacity

The Nel H Series is designed from the ground up to be upgraded in the field — start with an H2 and increase to H4 or H6 without replacing the system. Match your capital expenditure to current demand, not projected peak demand.

🍃

Green H₂ with Renewable Power

Pair a Nel electrolyzer with solar, wind, or grid renewable power and your H₂ production carries a zero-carbon footprint. This unlocks green hydrogen incentives, sustainability reporting benefits, and Scope 3 emissions reductions for your customers.

✅

99.999% Purity from Water

PEM electrolysis produces 99.999% pure H₂ as the primary output — no purification train required for most applications. Food-grade, industrial-grade, and fuel-cell-grade hydrogen from the same platform.

📍

Nationwide Nel Service, Based in Houston

SLI is based in Houston on the Gulf Coast industrial corridor and services Nel Hydrogen electrolyzers across the U.S. — application engineering, permitting guidance, commissioning, and ongoing preventive maintenance.

On-Site H₂ Across the Gulf Coast Industrial Economy

Nel Hydrogen PEM electrolyzers serve every industry that consumes hydrogen as a process gas, fuel, or energy carrier.

🚗

Fuel Cell Vehicles

Toyota Mirai, Hyundai Nexo, Honda CR-V FCEV, and Class 8 fuel cell trucks

🛴

FC Forklifts

Toyota 8-Series, Hyster H2-Ready, Crown FC Series, and Plug Power GenDrive fuel cell forklift platforms

🔥

Metal Heat Treatment

Bright annealing, hydrogen sintering, controlled-atmosphere brazing, and diffusion bonding furnace atmospheres

🪟

Float Glass

H₂ / N₂ protective atmosphere in the molten tin bath to prevent tin surface oxidation during glass ribbon forming

💻

Electronics & Semiconductors

Wafer cleaning, epitaxial CVD, diffusion furnace atmospheres, and reducing anneal processes in semiconductor fabs

🍞

Food Processing

Edible oil and fat hydrogenation requiring food-grade 99.999% H₂; modified atmosphere packaging for perishables

⛵

Port & Logistics

Fuel cell yard trucks, reach stackers, and port tractors at Gulf Coast container terminals and intermodal facilities

⚡

Power Generation

H₂ cooling for large synchronous generator stator windings; stationary fuel cell backup power for critical facilities

Ready to Produce H₂ On-Site?

Tell us your daily demand, application, and site location — we’ll size the right Nel Hydrogen system and walk you through the project from concept to commissioning.

Common Questions

Applications FAQs

What is on-site industrial hydrogen generation?
PEM electrolysis produces hydrogen from water and electricity on demand, for hydrogen fueling, fuel cell forklifts, and industrial process gas — no delivered hydrogen required.
What capacity and purity is available?
Nel Hydrogen S, H, and C series electrolyzers scale from lab to industrial output at 99.999%+ purity. We size the system to your throughput.
Why generate hydrogen on-site instead of having it delivered?
On-site generation eliminates delivery logistics, tube-trailer costs, and supply interruptions, and reduces the footprint of stored high-pressure hydrogen.
Do you install and service Nel systems outside the Gulf Coast?
Yes. SLI is based in League City, TX and services Nel Hydrogen electrolyzers nationwide — startup, commissioning, operator training, and preventive maintenance.
How accurate is the delivered hydrogen cost calculator?
It is only as accurate as the numbers you enter. It uses Nel’s published beginning-of-life power figures and your electricity rate, and it leaves out equipment, installation, maintenance, cooling, water treatment, and any compression. For a site-specific payback, send us your scenario.